solid and flux cored wire production line

Short Description:

The cored wire production line can be understood as a specialized precision rolling equipment for “manufacturing wire.” Through precise cold roll forming technology, it rolls flat steel strip into a round tube and feed the calcium wire into it, ultimately producing a special “metal sausage” – solid calcium cored wire.

In the metallurgical industry, solid calcium cored wire is not the same as everyday electrical wire. It is a ladle refining material used for steelmaking. Simply put, its production process uses a thin layer of steel skin (typically 1.0-1.5mm thick cold-rolled low-carbon steel strip) to tightly wrap calcium wire, finally forming a coil product.

During steelmaking, this solid calcium cored wire is injected deep into molten steel through a wire feeder. After the steel skin melts, the calcium wire reacts directly inside the molten steel, achieving deoxidation, desulfurization, and purification of the liquid steel, thereby greatly improving the yield and quality of high-grade steel products.


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  • Product Detail

    Product Tags

    A: The description of The solid calcium cored wire production line

     

    1.The solid calcium cored wire production line composed of the equipment below:

    1).Uncoiler
    2).Shear and end welder
    3).Cage Accumulator
    4).Uncoiler of calcium wire
    5).Forming and sizing machine
    6).HF welder
    7).Rewinder with cored wire laying unit

    2.The feature of solid calcium cored wire

    1)The steel trip thickness :1.0---1.5mm

    2)The solid cored wire diameter :9.5mm,10.5mm ( dimension accuracy:0.5mm)

    3)The filler : Calcium wire

    4)Seal type :HF welding

    5) Application:foundry industry, steel making

    3. Picture of solid calcium cored wire production line :

    tube mill machinemills tubetube millssteel tube millsolid calcium cored wire production line.tube milling machine

    tube mill machinery

     

     

    B The descrioption of solid and flux cored wire production line 

     

    1.The flux & solid cored wire production line composed of the equipment below:

    1).Uncoiler
    2).Shear and end welder
    3).Cage Accumulator
    4).Uncoiler of calcium wire
    5) Powder feeder (1-3 sets)

    6) HF welder

    7).Forming and sizing machine
    8).Intermediate frequency annealing
    9).Rewinder 

    2 Final cored wire : flux cored wire, solid cored wire ,flux&solid cored wire.

    • solid cored wire

    1)The steel trip thickness :1.0---1.5mm
    2)The solid cored wire diameter :9.5mm,10.5mm ( dimension accuracy:0.5mm
    3)The filler : Calcium wire
    4)Seal type :HF welding
    5) Application:foundry industry, steel making .

    • flux cored wire

    6)The steel trip thickness :1.0mm
    7)The flux cored wire diameter :13--16mm( the popular diameter:13mm,16mm)
    8)The filler : one or multiple powders
    9)Seal type : HF welding
    10) Application:foundry industry and steel making .

     

    • flux& solid cored wire

    11)The steel trip thickness :1.0mm
    12)The flux&solid cored wire diameter 13mm
    13)The filler : calcium wire and one or multiple powders
    14)Seal type : HF welding
    15) Application:foundry industry and steel making .

     

    3.Picture of solid &flux cored wire production line

     

    uncoilercage accumulatorforming machinepower feeder-1power feederHF welder

    sizing machineannealing machine

    rewinder

     

     


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