ERW32 welded tube mill

Short Description:

The tube mill machine can shape the steel strip into round tube ,square tube and rectangular tube ect

Becausetube mill machine is a tailored-made machine , We can design it according to customer’s requirement, Such as steel tube thickness, steel tube diameter and speed of tube mill,etc.


Product Detail

Product Tags

Production Description

 The forming fundamental of ERW tube mill

The forming fundamental of tube mill: the slit strip is formed into approximate round steel tube without welding by the forming mill,and then the tube’s edge is melted and welded by the HF induction welder  and the welded seam is squeezed Immediately after welding at welding section of tube mill .At this stage, the steel pipe welding is completed, the welded tube through cooling and sizing mill and straightening stand, the final precision steel round or square&rectangular tube is done

The description of ERW32 welded tube mill

 1)ERW32 welded tube mill is one model of ERW tube mills .The ERW32 welded tube mill utilizes HF induction welding to manufacture Ø10mm---Ø32mm steel tube and 10X10mm---25x25mm square tube 10X20---20X30mm rectangular tube with the thickness 0.4--2.0mm .

ERW32 welded tube mill has conventional forming technology, it is ideal for round tube , square&rectangular tube.best control on the tube dimension tolerance and length accuracy.

2)For the square and rectangular tube production . We can provide 2 forming processes as option .

Option1: the steel strip is shaped into round tube by forming machine .after HF welding , the round tube is shaped into square or rectangular tube by sizing machine ,and then the square or rectangular tube is straightened by 2 -Turkey head .

Option2:The steel strip is shaped into round tube by forming machine .after HF welding , the round tube is shaped into square or rectangular tube by 3-Turkey head ,and then the square or rectangular tube is straightened by the 4th -Turkey head .

One of the forming processes can be determined as per the quantity of square&rectangular and round tube .so that the roller investment can be saved maximum.

3)ERW32 welded tube mill is a tailored-made steel tube production line . We are able to design and manufacture the tube mill as per customer’s requirement ,Such as ,the steel tube diameter and thickness , raw material type and raw material yield strength ,specification of tube mill and your floor space dimension,power supply condition

Before making quotation ,we will send the customer a request form to customer’s specific requirement. So that we make quotation that completely meet customer’s demand

4)We are not only a provider of tube mill, but also a provider of solution for the problem that arise in the course of Pre-sales, in sales, and after-sales

The application of tube and hollow profile

 The ERW tubes and profiles produced by the pipe mill can be utilized in the industry below:

1)Metal Furniture: Frames and support structures for chairs, tables, bed frames, sofas, coat racks, and bookshelves.

2)Outdoor Furniture: Armrests and brackets for park benches and beach chairs.

3) Fitness Equipment: Frames for home or light commercial fitness equipment, such as treadmills, elliptical trainers, exercise bikes, and parallel bars.

4) Medical Equipment: Brackets and handles for wheelchairs, hospital beds, IV poles, and carts.

5) Mechanical Equipment: Frames, ventilation ducts, and protective covers for various light mechanical equipment.

6) Decoration and Art:Indoor and Outdoor Decoration: Decorative guardrails, screens, partitions, display racks, and supermarket shelves.

7) Bicycles and Motorcycles: Components such as handlebars, subframes, and luggage racks.

8) Automobiles: Interior support, ventilation ducts, and wiring harness protection.

9)Display and Storage Equipment:display racks: Merchandise display racks and booth frames in shopping malls and showrooms.

10) Shelves: Lightweight storage racks, bookshelves, shoe racks, etc.

Process Flow

Hydraulic Uncoiler→Shear and end welding machine( strip joiner) →Accumulator→forming machine→HF welding  →Eddy current testing →Water Cooling→Sizing machine→ Flying Saw →Run out table→ Packing → Warehouse Storage

Advantages

1. High Precision
2. High Production efficiency,Line speed can be up to 130m/min
3. High Strength,The machine works stably at a high speed, which improves product quality.
4. High Good product rate, reach to 99%
5. Low wastage, Low unit wastage and low production cost.
6. 100% interchangeability of the same parts of the same equipment

Specification

Raw Material Specification The Material HR/CR carbon steel .Galvanized steel
Width 35mm-120mm
Thickness: 0.4mm-2.0mm
Coil ID φ450- φ520mm
Coil OD Max :φ1200mm
Coil Weight 1.0-1.5.Tons

Tube specification

Round Pipe 10mm-32mm
Square & Rectangular Pipe 8X8mm-25X25mm
10mmX20mm-20mmX30mm
Wall Thickness 04-2.0mm(Round  Pipe)
0.4-1.5mm(Square&rectangular tube)
Speed of tube mill Max.140m/min
Pipe Length 3m-12m  ,can be defined by the customer
The required floor space 50mX5m(L*W)
Total power 250KW

Company Introduction

Thanks to the know-how acquired over 20 years, HEBEI SANSO MACHINERY CO.,LTD is able to design, build and install ERW welded tube mill for the production of tubes in the range from 8mm up to 508 mm diameter, manufacturing them according to production speeds and thicknesses and specification upon customer specification.

Besides complete welded tube mill , SANSO provides individual parts for the replacement or integration into existing welded tube mill : uncoilers, pinch and leveling machine, automatic shearing and end welding machine, horizontal spiral accumulators, and fully automatic packing machine.


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